ʻO ka ʻike e pili ana i nā papa kala kala e lilo ʻoe i loea i hoʻokahi ʻatikala!

Nūhou

Ke kūʻai aku ka poʻe he nui i nā papa kala, ʻaʻole lākou i ʻike i nā ʻokoʻa ma waena o nā papa kala maikaʻi maikaʻi a me nā papa i uhi ʻia i ka waihoʻoluʻu maikaʻi ʻole, no ka mea, ua like nā ʻili, a ʻaʻohe pilikia inā ʻaʻole hoʻohana ʻia no kahi manawa manawa.Nui nā kumu e noʻonoʻo ai i ke koho ʻana i kahi uhi, ʻo ia ka mea nui e pili ana i ke ʻano o ka uhi ʻana, ka mānoanoa o ka uhi, ka waihoʻoluʻu a me ka uhi ʻana.Eia kekahi, i kekahi manawa pono e noʻonoʻo ʻia nā koi no ka primer a me ka uhi hope o ka uhi.ʻO nā ʻano o ka uhi i hoʻohana ʻia i kēia manawa no nā papa kila i hoʻopaʻa ʻia i ka kala, ʻo ia ka polyester coating (PE), fluorocarbon coating (PVDF), silicon modified coating (SMP), high weather resistance coating (HDP), acrylic coating, Polyurethane coating (PU), plastisol ka uhi (PVC), etc.

https://www.taishaninc.com/

Polyester (PE, Polyester)

Loaʻa ka hoʻopili maikaʻi ʻana o ka PE i nā mea.He maʻalahi ka hana a me ke ʻano o nā papa kila i uhi ʻia i ka kala.He kūʻai aku lākou a he nui nā huahana.Nui nā koho o nā kala a me nā aniani.ʻAʻole kūpono nā pale polyester no ka pale ʻana i nā kukui ultraviolet a me ka pale ʻana i ka pauka o ke kiʻi uhi.No laila, pono e hoʻohana ʻia ka hoʻohana ʻana i nā uhi PE i kekahi mau palena.Hoʻohana maʻamau ia ma nā wahi ʻaʻole koʻikoʻi ka haumia o ka ea a i ʻole no nā huahana e koi ana i nā kaʻina hana hoʻoheheʻe he nui.

▲ Nā ʻoihana pili

ʻO nā mea kanu ʻoihana maʻamau a me nā hale kūʻai a me nā logistic warehouses ʻaʻole ia e hoʻopōʻino i nā papa kala iā lākou iho, a ʻaʻohe koi kiʻekiʻe no ka pale ʻana i ka corrosion a me ka anti-aging o nā papa kala.Hoʻonui ʻia ka noʻonoʻo ʻana i ka hoʻomaʻamaʻa a me ka maikaʻi o ke kumu kūʻai o ka hale hana.

ʻO ka Polyester Hoʻololi ʻia ʻo Silicone (SMP, Silicone Mobified Polyester)

No ka loaʻa ʻana o ka polyester i nā pūʻulu ikaika -OH/-COOH, maʻalahi ke hana me nā pūhui polymer ʻē aʻe.I mea e hoʻomaikaʻi ai i ka pale ʻana o ka lā a me nā waiwai pauka o PE, hoʻohana ʻia ka resin silicone me ka paʻa ʻana o ka waihoʻoluʻu maikaʻi a me ka pale wela no ka pane denaturation., a hiki i ka lakio denaturation o PE ma waena o 5% a me 50%.Hāʻawi ʻo SMP i ka lōʻihi o nā papa kila, a ʻo kona ola pale corrosion hiki ke lōʻihi e like me 10-12 mau makahiki.ʻOiaʻiʻo, ʻoi aku ka kiʻekiʻe o kona kumukūʻai ma mua o ka PE, akā ma muli o ka resin silicone ʻAʻole kūpono ka hoʻopili ʻana a me ka hoʻoponopono ʻana o ka mea, no laila ʻaʻole kūpono nā papa kila SMP no nā manawa e koi ai i nā kaʻina hana he nui. hoʻohana nui ʻia no ke kūkulu ʻana i nā hale a me nā paia o waho.

Polyester kū'ē i ka wā kiʻekiʻe (HDP, Polyster lōʻihi kiʻekiʻe)

E pili ana i nā hemahema o PE a me SMP, British HYDRO (i loaʻa iā BASF i kēia manawa), Swedish BECKER a me nā mea ʻē aʻe i hoʻomohala i nā uhi polyester HDP e hiki ai ke hoʻokō i ka 60-80% kū kūʻē o ka PVDF coatings i ka hoʻomaka ʻana o 2000, a ʻoi aku ka maikaʻi ma mua o nā silicon maʻamau i hoʻololi ʻia.ʻO ka uhi ʻana o ka polyester, ʻo kona kū ʻana o ka wā waho a hiki i 15 mau makahiki.Hoʻohana ka polyester resin kūpaʻa i ka wā i nā monomers i loaʻa i ka cyclohexane structure i ka wā synthesis e loaʻa ai ke kaulike ma waena o ka maʻalahi, ka pale ʻana i ka wā a me ke kumukūʻai o ka resin.Hoʻohana ʻia nā polyols non-aromatic a me nā polybasic acid e hōʻemi i ka absorption o ke kukui UV e ka resin., e hoʻokō i ke kūpaʻa kiʻekiʻe o ka wā o ka uhi.

Hoʻohui ʻia nā mea hoʻoheheʻe UV a me nā amines i hoʻopaʻa ʻia (HALS) i ke ʻano pena e hoʻomaikaʻi i ke kū kūʻē ʻana o ka ʻili kiʻi pena.Ua ʻike ʻia e ka mākeke i nā ʻāina ʻē a ʻoi aku ka maikaʻi o ka uhi ʻana i ka polyester coil coatings.

▲ Nā ʻoihana pili

ʻO nā mea hoʻoheheʻe metala ʻole (ke keleawe, zinc, aluminika, ke alakaʻi, a me nā mea ʻē aʻe) i loko o ka metallurgy a me nā ʻoihana uila ka mea paʻakikī loa i ke ola lawelawe o nā papa kala.ʻO nā mea kanu kila, nā mea kanu mana, a me nā mea ʻē aʻe e hana i nā media corrosive, kahi e koi ai i ke kūpaʻa corrosion kiʻekiʻe no nā papa kala.

PVC plastisol (PVC Plastisol)

ʻO ka resin PVC maikaʻi ke kū'ē i ka wai a me ka pale kemika.Ua pena pinepine ia me ka maʻiʻo paʻa kiʻekiʻe.ʻO ka mānoanoa o ka uhi ma waena o 100-300μm.Hiki iā ia ke hāʻawi i ka pale PVC maʻemaʻe a i ʻole ka hoʻomaʻamaʻa embossing māmā no ka uhi ʻana.;No ka mea ʻo ka PVC coating film he thermoplastic resin a he kiʻiʻoniʻoni kiʻekiʻe ka mānoanoa, hiki iā ia ke hāʻawi i ka pale maikaʻi no ka pā kila.Eia naʻe, nāwaliwali ka wela o ka PVC.Ua hoʻohana nui ʻia ia ma ʻEulopa i nā lā mua, akā ma muli o kāna mau waiwai kūlohelohe, hoʻohana liʻiliʻi ʻia i kēia manawa.

Fluorocarbon PVDF

Ma muli o ka ikehu paʻa paʻa ma waena o nā paʻa kemika o PVDF, ʻoi aku ka maikaʻi o ka pale ʻana i ka corrosion a me ka paʻa kala.Ma waena o nā pale kila kila prepainted i hoʻohana ʻia i ka ʻoihana kūkulu, ʻo ia ka huahana kiʻekiʻe loa a loaʻa ke kaumaha molekala nui.Loaʻa iā ia kahi hoʻopaʻa paʻa pololei, no laila, ma waho aʻe o ke kūpaʻa kemika, loaʻa iā ia nā waiwai mechanical koʻikoʻi, ka pale UV a me ka pale wela.Ma lalo o nā kūlana maʻamau, hiki i kona ola palekana corrosion ke hiki i 20-25 mau makahiki.I nā makahiki i hala iho nei, ua kaulana nā resins fluorine-containing copolymerized me chlorotrifluoroethylene a me vinyl ester monomers ma Kina a hoʻohana nui ʻia i ke kūkulu ʻana i nā paia o waho a me nā panela metala.Ma muli o ka hoʻohana ʻana i nā monomers vinyl ester hydrolyzable a me ka fluorine content, he 30% ka haʻahaʻa ma mua o PVDF.Ma kahi o %, no laila aia kekahi ʻokoʻa ma waena o kona kū ʻana i ka wā a me PVDF.ʻO ka maʻiʻo PVDF o ka uhi fluorocarbon i hana ʻia e Baosteel ʻaʻole i emi ma lalo o 70% (ʻo ke koena he resin acrylic).

▲ Nā ʻoihana pili

ʻO nā huahana i loko o ka ʻoihana kemika he palupalu a hiki ke hana i nā mea hoʻoheheʻe nui loa e like me nā waikawa a i ʻole nā ​​alkali.Ke ʻike ʻia i ka wai, hiki i nā kulu hau ke hana maʻalahi a pili i ka ʻili o ka pā kala, e ʻino ai i ka uhi ʻana o ka pā kala a hiki ke ʻino hou aku.i ka papa zinc a i ʻole ka pā kila.

 

02Pakaukau hoʻohālikelike hana o nā uhi like ʻole

ʻElua mau mea koʻikoʻi no ke koho ʻana i nā primers.ʻO kekahi e noʻonoʻo i ka pili ʻana o ka primer, topcoat a me ka substrate, a ʻo ka mea ʻē aʻe e hāʻawi ka primer i ka hapa nui o ke kūpaʻa corrosion o ka uhi.Mai kēia hiʻohiʻona, ʻo ka epoxy resin ka koho maikaʻi loa.Inā ʻoe e noʻonoʻo i ka maʻalahi a me ka pale UV, hiki iā ʻoe ke koho i ka polyurethane primer.No ka uhi hope, ʻo ka koho kūpono loa, ʻo ia ke koho ʻana i kahi ʻano papa ʻelua inā hoʻohana ʻia ka pā kila i uhi ʻia ma ke ʻano he pā hoʻokahi, ʻo ia hoʻi, hoʻokahi papa o ka primer hope a me hoʻokahi papa o ka topcoat hope.ʻO ka pena kumu e like me ka pena mua, a ʻo ka ʻaʻahu luna he papa o ka polyester ʻulaʻula (e like me ke keʻokeʻo).Inā hoʻohana ʻia ka pā kila i hoʻopaʻa ʻia i ka waihoʻoluʻu ma ke ʻano he hui a i ʻole ka sandwich panel, ua lawa ia e hoʻopili i kahi papa o ka epoxy resin ma ke kua me ka hoʻopili maikaʻi ʻana a me ke kūpaʻa corrosion.

 

03 Ke koho ʻana i ka ʻālohilohi

❖ ʻAʻole ʻo ka ʻōlinolino kahi hōʻailona hana hoʻouhi.E like me ke kala, he hōʻike wale nō ia.ʻO ka ʻoiaʻiʻo, ʻoi aku ka maʻalahi o ka pena (coating) e hoʻokō i ka nani kiʻekiʻe.Eia nō naʻe, ʻālohilohi ka ʻili kiʻekiʻe a ʻo ka hoʻomālamalama kiʻekiʻe o ka lā i ke ao hiki ke kumu i ka pollution māmā (nui ka poʻe ʻaʻole hoʻohana i nā pā aniani i kēia manawa no ka pollution māmā).Eia kekahi, he liʻiliʻi liʻiliʻi ka liʻiliʻi o ka ʻili kiʻekiʻe a he maʻalahi ke paheʻe, hiki ke hoʻopilikia maʻalahi i nā pōʻino palekana i ka wā e kūkulu ʻia ai ka hale.;ʻO ka hōʻailona mua o ka ʻelemakule o nā pā kila i uhi ʻia i ka waihoʻoluʻu ke hoʻohana ʻia ma waho, ʻo ia ka nalowale o ka ʻōlinolino.Inā makemake ʻia ka hoʻoponopono hou ʻana, maʻalahi ke hoʻokaʻawale i waena o nā papa kila kahiko a me nā mea hou, e hopena i ka maikaʻi ʻole;inā he kiʻekiʻe ka pena kua, e maʻalahi ka halo ke loaʻa ka mālamalama i loko.ʻO ka luhi ʻike maka o nā limahana.No laila, ma lalo o nā kūlana maʻamau, hoʻohana ʻia nā papa kila i uhi ʻia i ke kala no ke kūkulu ʻana i ka medium a me ka haʻahaʻa haʻahaʻa (30-40 degere).

 

04 Ke koho mānoanoa o ka uhi

ʻO ka microscopically, he hale porous ka uhi.ʻO ka wai a me nā media corrosive (chlorine ions, a me nā mea'ē aʻe) i ka lewa e hoʻokomo i nā'āpana nāwaliwali o ka uhiʻana, e hanaʻino ai ma lalo o ke kiʻiʻoniʻoni, a laila e pohu a peʻe ka uhi.Eia kekahi, ʻoiai me ka mānoanoa o ka uhi like, ʻoi aku ka paʻakikī o ka uhi lua ma mua o ka uhi mua.Wahi a nā hōʻike haole a me nā hopena hoʻāʻo corrosion pili, hiki i ka uhi mua o 20 μm a ʻoi aku paha ke pale pono i ka komo ʻana o ka media corrosive.No ka mea he ʻokoʻa nā ʻano hana anti-corrosion o ka primer a me ka topcoat, ʻaʻole wale ka nui o ka mānoanoa kiʻiʻoniʻoni e pono ke kuhikuhi ʻia, akā pono e koi ʻia nā primers (》 5μm) a me ka topcoat (》15μm).Ma kēia ala wale nō e hiki ai ke hōʻoia i ke kaulike o ka pale ʻana o nā ʻāpana like ʻole o ka pā kila.

Pono nā huahana PVDF i nā uhi mānoanoa.No ka mea, pono ia e hoʻolako i kahi hōʻoia ola lawelawe lōʻihi.ʻO nā koi no ka uhi ʻana i hope e hilinaʻi ʻia i ka noi, me nā panela sandwich e koi wale ana i kahi primer bondable.Pono ka pā kila i hana ʻia i ʻelua papa o ka uhi ʻana ma muli o ke ʻano corrosive o loko.ʻO ka mānoanoa ma kahi o 10μm.

Koho kala kala (hoʻohui ʻia!)

ʻO ke koho o ke kala e pili ana i ka hoʻohālikelike ʻana me ke kaiapuni a puni a me nā leʻaleʻa o ka mea nona.Eia nō naʻe, mai kahi ʻike loea, ʻo nā pena kala māmā he koho nui o nā pigments.Hiki ke koho ʻia nā pena anorganic me ka ʻoi aku ka lōʻihi (e like me ka titanium dioxide, a me nā mea ʻē aʻe), a ʻoi aku ka ikaika o ka pena.ʻO ka mahana o ka uhi pono'ī he haʻahaʻa haʻahaʻa i ke kauwela, he mea maikaʻi ia e hoʻonui i ke ola o ka uhi.Eia kekahi, inā paha e hoʻololi ke kala a i ʻole nā ​​pauka, ʻoi aku ka liʻiliʻi o ka ʻokoʻa ma waena o ka uhi ʻulaʻula a me ke kala kumu, a ʻaʻole nui ka hopena i ka helehelena.ʻO nā waihoʻoluʻu ʻeleʻele (ʻoi aku ka nui o nā waihoʻoluʻu ʻālohilohi) ka nui o nā waihoʻoluʻu kūlohelohe, a maʻalahi ke mae ke ʻike ʻia i nā kukuna ultraviolet, a hiki ke hoʻololi i ke kala i loko o 3 mahina.Wahi a nā ʻikepili hoʻāʻo kūpono, ʻoi aku ka kiʻekiʻe o ka mahana o waho i ke awakea o ke kauwela, ʻoi aku ka maikaʻi o ka ʻili keʻokeʻo ma mua o ka ʻili uliuli a ʻoi aku ka 19 degere ma mua o ka ʻeleʻele.Hiki i nā kala like ʻole ke hoʻohālikelike i ka lā.

 

05 ka hopena hoʻohālikelike kala

No nā papa kila i uhi ʻia i ka kala, ʻokoʻa ka nui o ka hoʻonui ʻana o ka wela o ka uhi a me ka pā kila, ʻoi aku ka ʻokoʻa o nā coefficient hoʻonui laina o ka substrate metala a me ka uhi organik.Ke hoʻololi ka mahana ambient, e hoʻololi ka pilina pili ma waena o ka substrate a me ka uhi.Hiki mai ke ko'iko'i o ka ho'onui a i'ole ka ho'emi 'ana, a inā 'a'ole i ho'omaha maika'i 'ia, e hiki mai ana ka pohā o ka uhi.Ua alakaʻi ʻo Baosteel i kahi hoʻāʻo hōʻike 8 makahiki ma Hainan o ke ʻano pena like, ka mea hoʻolako pena like, a me nā kala like ʻole.Ua hōʻoia pū ʻia nā hopena i ka liʻiliʻi o nā kala ʻulaʻula.

 

06 ʻokoʻa waihoʻoluʻu ʻālohilohi mānoanoa kumu i kēia manawa mānoanoa

Eia kekahi, eia mākou e wehewehe i ʻelua kuhi hewa e pili ana i ke koho ʻana i ka mākeke kūloko o kēia manawa:

ʻO ka mea mua, aia i kēia manawa ka nui o nā primers keʻokeʻo ma Kina.ʻO ke kumu o ka hoʻohana ʻana i ka primer keʻokeʻo e hōʻemi i ka mānoanoa o ka topcoat, no ka mea, ʻo ke kumu maʻamau ʻo ka corrosion-resistant primer no ke kūkulu ʻana he melemele-'ōmaʻomaʻo (no laila ka strontium chromate pigment), a pono e lawa ka mānoanoa topcoat e loaʻa ai ka mana huna maikaʻi.He mea weliweli loa kēia no ka pale ʻana i ka corrosion.ʻO ka mea mua, ʻoi aku ka maikaʻi o ka corrosion o ka primer, a ʻo ka lua, ʻoi aku ka lahilahi o ka topcoat, ma lalo o 10 microns.ʻO ia mau papa kila i hoʻopaʻa ʻia e like me ka nani, akā e ʻino ʻia ma nā wahi like ʻole (nā ʻoki, nā kuʻekuʻe, ma lalo o ke kiʻiʻoniʻoni, a me nā mea ʻē aʻe) ma lalo o ʻelua mau makahiki.

ʻO ka lua, ʻo ia nā papa kila i uhi ʻia i ke kala i hoʻohana ʻia i nā hana kūkulu.Hoʻohana ka papahana hoʻokahi i nā papa kila i uhi ʻia i ka kala mai nā mea hana like ʻole a me nā ʻāpana like ʻole.Ua like nā kala i ka wā o ke kūkulu ʻana, akā ma hope o nā makahiki he nui o ka ʻike ʻana o ka lā, hoʻololi nā kala o nā ʻāpana like ʻole a me nā mea hana.Nui nā laʻana o nā ʻano like ʻole e alakaʻi ana i nā ʻokoʻa kala koʻikoʻi.ʻOiai ʻo nā huahana mai ka mea hoʻolako hoʻokahi, makemake nui ʻia e kau i kahi kauoha no ka papahana like i ka manawa hoʻokahi, no ka mea hiki ke hoʻohana ʻia nā helu hui like ʻole i nā huahana mai nā mea hoʻolako uhi ʻokoʻa, e hoʻonui ana i ka hiki ke ʻokoʻa ke kala.

ʻAʻole hiki ke hoʻonui i ke ola lawelawe o ka hale i ke koho ʻana i nā mea kūpono, akā e hōʻemi hoʻi i nā kumukūʻai, no laila ʻoi aku ka maikaʻi o ke kaiapuni a me ka mālama waiwai.

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Taishan Industrial Development Group Co., Ltd.
E hoʻopili mau mākou i ka tenet lawelawe o ka maikaʻi mua a me ka mea kūʻai mua, hāʻawi i nā mea kūʻai aku i nā huahana maikaʻi loa, a hana i kā mākou mea maikaʻi loa e mālama i nā kumukūʻai no nā mea kūʻai.Ma muli o ke kaiapuni hoʻohana o ka mea a me ke kumukūʻai o ka hoʻolālā hoʻolālā, paipai mākou i ka hoʻohana ʻana i ka uhi kala Taishan Inc ʻoi aku ka maikaʻi, ʻo Maanshan Iron a me Steel kala a me ka uhi kala Shougang.Hiki ke hoʻohana ʻia nā huahana PE maʻamau no ka liʻiliʻi o 10 mau makahiki, a hiki i nā huahana PVDF ke mau no 20 a 25 mau makahiki.Nani a lōʻihi hoʻi, ʻoi aku ka nani o kāu hale hana.Hāʻawi kā mākou hui i ka hana hoʻokahi, ka hana ʻana, a me nā lawelawe kūʻai aku, e lawelawe ana i nā mea kūʻai aku ma ke kaʻina holoʻokoʻa mai ka nīnau noiʻi a ka noi hope.


Ka manawa hoʻouna: Sep-21-2023